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Wet Mix Macadam Plant
Wet Mix Macadam Plant
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Kesar Soil stabilizing machinery as Wet Mix Macadam Plants is the Synonym for High quality Top notch performance, Lower operating costs, Superb Service back up... translating into productivity and return in turn High profits for the customer. Conforming to international standards the WMM range of Wet Mix Plants also conforms fully to the latest MORTH (Ministry of Road Transport & Highway) specification. The Kesar Wet Mix Plants has a class engineered to last, Standard Make Bought outs, precision engineering, quality processes and procedures with Kesar's rich experience ensure the pride in owning. The Standard configuration of the plants comprise of the following units: Cold Aggregates Bin Feeders – Over Size Removal Vibrating Screen - Slinger Conveyor – Pugmill Mixing Unit - Load Out Conveyor with anti Segregation gob hopper – Water Storage Tank – Fully Automatic Control Panel, Weather Proof Control Cabin. Optional: Optional attachments like Storage Silos for Mixed material. As 2007 more than 60 plants of capacity ranging from 100 to 250 TPH are in operation. SERIES WMM-100 (Capacity 100 Tons/Hour) WMM-160 (Capacity 160 Tons/Hour) WMM-200 (Capacity 200 Tons/Hour) WMM-250 (Capacity 250 Tons/Hour) FOUR BIN FEEDER The Four Bin Feeder unit is having four bins and each bin is driven by individual A.C. Motors and gears for speed variable to flow of aggregate. All the four bins are having a screw gate, which is calibrated for adjustment to allow the opening / passage for materials to be dropped on conveyer belt. The sum of all the bins will comes on a second conveyer belt known as gathering belt, and the same will be transferred to oversize removal vibrating screen and will be transferred to Slinger conveyer. VIBRATING SCREEN The unit is single deck type vibrating screen removes oversize material and feeds the remaining material to charging conveyor. Separate size of screen can be provided for removing oversize material is form different kind of mix. Wet Mix Macadam Plant You are here: Home Products Products ASPHALT HOT MIX PLANTASPHALT & WMM PAVER FINISHERWET MIX MACADAM PLANTASPHALT MOBILE HOT MIX PLANTBITUMEN PRESSURE DISTRIBUTORBITUMEN EMULSION SPRAYERBITUMEN SPRAYER CUM ROAD DUST CLEANERHYDRAULIC BROOMERROAD DUST CLEANERBITUMEN DRUM DECANTER(ASPHALT MELTER)ASPHALT BATCH MIX PLANT 1 2 3 Wet Mix Macadam Plant Kesar Soil stabilizing machinery as Wet Mix Macadam Plants is the Synonym for High quality Top notch performance, Lower operating costs, Superb Service back up... translating into productivity and return in turn High profits for the customer. Conforming to international standards the WMM range of Wet Mix Plants also conforms fully to the latest MORTH (Ministry of Road Transport & Highway) specification. The Kesar Wet Mix Plants has a class engineered to last, Standard Make Bought outs, precision engineering, quality processes and procedures with Kesar's rich experience ensure the pride in owning. The Standard configuration of the plants comprise of the following units: Cold Aggregates Bin Feeders – Over Size Removal Vibrating Screen - Slinger Conveyor – Pugmill Mixing Unit - Load Out Conveyor with anti Segregation gob hopper – Water Storage Tank – Fully Automatic Control Panel, Weather Proof Control Cabin. Optional: Optional attachments like Storage Silos for Mixed material. As 2007 more than 60 plants of capacity ranging from 100 to 250 TPH are in operation. SERIES WMM-100 (Capacity 100 Tons/Hour) WMM-160 (Capacity 160 Tons/Hour) WMM-200 (Capacity 200 Tons/Hour) WMM-250 (Capacity 250 Tons/Hour) Asphalt Hot Mix Plant Asphalt Hot Mix Plant FOUR BIN FEEDER The Four Bin Feeder unit is having four bins and each bin is driven by individual A.C. Motors and gears for speed variable to flow of aggregate. All the four bins are having a screw gate, which is calibrated for adjustment to allow the opening / passage for materials to be dropped on conveyer belt. The sum of all the bins will comes on a second conveyer belt known as gathering belt, and the same will be transferred to oversize removal vibrating screen and will be transferred to Slinger conveyer. Asphalt Hot Mix Plant Asphalt Hot Mix Plant Asphalt Hot Mix Plant VIBRATING SCREEN The unit is single deck type vibrating screen removes oversize material and feeds the remaining material to charging conveyor. Separate size of screen can be provided for removing oversize material is form different kind of mix. SILNGER CONVEYER Slinger Conveyer conveying aggregate materials from four bin feeder to Pugmill Mixing unit. It is fitted with Electronic Load Cell continuous weighing System of Cold Aggregate Receiving from Four Bin Feeder. Pugmill MIXING UNIT Pug mill unit Mounted on sturdy chassis and having Capacity 100 TPH to 250 TPH. The aggregate materials are being mixed with water from water tank. Pug Mill Unit having two oppositely rotating paddle arms dual shaft make a homogenous mix. LOAD OUT CONVEYER It is elevates the mix aggregate to such height that the mix material can be directly loaded in the dumper it is fitted with hydraulically operated hopper with helps the material to fall without segregation. WATER TANK Water Storage tank is fitted with best quality standard pump and flow meter with standard pipe to transfer exact quantity of water to the PUG MILL COMPUTERISED CONTROL PANEL WITH DIGITAL DISPLAY The Control Panel has in - feed master control. Aggregate flow measurement system, which controls Water flow & individual Aggregate flow from bins. Providing Water flow indicator, Automatic synchronization of aggregate with Water, Totalizer of aggregate and water, To Printout record of all parameters for an instant verify of formula, Automatic control with indication, metering for Aggregate, Water and Motor Load. It is fabricated from CRC sheet and processed with painting CONTROL CABIN It is provided for control panel to see view and operate all equipments of plant. Control cabin is fabricated with M.S. structure and insulated by Thermocol & wood. WMM STORAGE SILO Kesar offers complete standard solution for safety of wet mix Materials storage. The aggregate discharged from PUG MILL is collected into an inclined load out conveyor equipped with SILO TYPE hopper with hydraulically operated cam shell gate to provide surge capacity when changing trucks and controls segregation in the mix.
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Road Dust Cleaners
Road Dust Cleaners
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Road Dust Cleaners The Road Dust Cleaner is a low cost & Highly Reliable machine. The Machine Build Specifically for road dust cleaning for WBM,WMM & Asphalt Road Surface Applications with simple operating system. TECHNICAL DATA HONDA make engine ) Trolley with Pneumatic Tyre Manual Book & Tool Kit Supporting Solid Tyre with Std. Accessories.
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BITUMEN DRUM DECANTER (AS
BITUMEN DRUM DECANTER (ASPHALT MELTER)
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The Drums Melting Unit has been specifically designed to guarantee a very efficient melting of bitumen drums prior to usage. We have two models available: with a melting rate of about 5.000 and 8.000 kg/hour. This equipment is designed to continuously melt bitumen contained in standard drums of 200 kg/each, so to enable a constant supply of bitumen. If needed, a suitable hot oil heater can be installed on the same skid to provide the required hot oil for the melting process and make the unit independent from external hot oil sources. KESAR Drum Decanters and Melters are primarily used with asphalt mixing plants in territories where bitumen in bulk is either not available or regular supplies are unreliable and bitumen stored in drums is used as an alternative. KESAR decanters are designed for ease of operation and provide the most efficient system for ensuring a high throughput of drummed bitumen. Designed for use in association with bulk storage tanks the melted bitumen is automatically transferred from the decanter reservoir to the storage tank during the decanting process. Features : Melter Type : Continuous Drum Feeding Drum Loading : Hydraulically Operated Continuous Loaded– Pushed in to Heating Chamber Drum Arrangement : Drums are arranged in Three Rows and Pushed further on rails up to end till Bitumen Melts completely and Empty Drums exist from Rear Doors of Unit in Continuous mode Melting & Storage : in the Unit consists of Two Parts Upper: Melting Chamber Lower: Reservoir / Storage of Melt Bitumen-Asphalt Drum Heating : Drums are Heated in an enclosed well insulated chamber by circulating Hot Oil of 200 Degree Celsius Temperature through a bank of such coils and so gets heated in a few minutes only and drains into an underneath Reservoir Tank. Melt Bitumen in this Reservoir Tank is also heated to a desired Temp. By same type of heating coils. The Hot Bitumen from this tank is then pumped out by a positive displacement type gear pump with jacketed body. Insulated Unit : Entire body of unit is well insulated with 75 mm thick Glass wool Cladding by G.I. Sheet / Aluminium Sheet / S.S. Sheet (Optional)
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ASPHALT BATCH MIX PLANT
ASPHALT BATCH MIX PLANT
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KESAR Offer above capacities of batch plants at an average 3% initial moisture content in cold aggregate at 45seconds batch cycle time: We, Kesar Road Equipments India Pvt. Ltd. are one of the leading manufacturers / suppliers of major road construction equipments in India like: Asphalt Drum-Mix Plants, Wet-mix Plants, Asphalt cum wet-mix Paver Finisher & Bitumen Pressure Distributor etc. since last 10-years in Indian road industry. KESAR Drum Decanters and Melters are primarily used with asphalt mixing plants in territories where bitumen in bulk is either not available or regular supplies are unreliable and bitumen stored in drums is used as an alternative. Kesar Asphalt Batch Mixing Plants are specially designed to suit India’s normal aggregate conditions, input dust levels, average moisture content, government’s environmental pollution control standards, fuel availability and asphalt hot-mix production variables for every road project around the country. Therefore, our customers have absolutely no surprises to see a full capacity range of batch plants. Kesar batch plants reflect one of the most exhaustive plant systems available in Indian market. Standard configuration of our systems is perfectly matched to the plant capacity, production demands and site requirements of each plant model. Kesar Asphalt batch plant produces high quality asphalt mix and its popularity lies in the fact that we guarantee rated production of final mix with minimum maintenance, fast plant delivery and the best after sales services to our valued customers. The Standard configuration of the plants comprise of the following units :: Cold Aggregates Bin Feeders Over Size Removal Vibrating Screen Slinger Conveyor Unit Dryer Drum Hot Elevator Batching Tower 4-Deck Vibrating Screen Hot Bins Weigh Bins Pug Mill Mixer Unit Bag Filter Bitumen Heating & Storage Tanks Mineral Filler Unit Fuel Tank Fully Automatic Control Panel Weather Proof Control Cabin Thermic Oil Heater
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Bitumen Sprayer (Tractor
Bitumen Sprayer (Tractor Linked)
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The Kesar Bitumen Emulsion Sprayer is devloped for tack - coat from manually hand spraying arrangement up to 5 mts. the unit can be supplied on 2 nos. axels and 4 nos. trolly wheels. SERIES KRE 2500 ( Capacity 2500 Litres ) KRE 3000 ( Capacity 3000 Litres ) SPECIFICATIONS Standard Make 8.0 HP air cooled diesel engine ) Air blower L.A.P. Burner Wood Fire Bhatti Reduction Gear Bitumen - Emulsion pump Pressure Cleaning System Suitable Pipelines with Valves Hand Spray Nozzle with handle Pipe 3 to 5 mtr. S.S. Corru. flexible hose pipe Drum Loading Systems Chain pully block (cap. 1 ton) Trolley wheel (4 No.s) OPTIONAL Heavy Cap. Air Blower with 10 Mtr. Length Air Pipe for Dust Remover. (Optional) Extra arrangement for Gas burner. wood fire boiler. Rear wheel spring plate. Defferent Storage Capacity Models available from 1.5 tons to 3 tons.
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Asphalt Mobile Drum Mix P
Asphalt Mobile Drum Mix Plant
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Asphalt Mobile Drum Mix Plant ADVANTAGE ECONOMY IN SET UP-PORTABILITY IN PRODUCTION OFFRS TOTAL MOBILITY SELF-ERECTING MODEL REQUIRES NO CRANE FOR INSTALLATION PERFECT FOR REMOTE AREAS COMPLETELY PRE-WIRED-GET SET AND GO NO CIVIL WORKS - MASSIVE SAVINGS OPTIMUM UTILIZATION OF PLANT SITE SETS UP AND PACKS UP WITH A MINIMUM NUMBER OF LOADS AND COMPONENTS NEED NOT WAIT ON ONE ANOTHER TO MOVE OUT Kesar is engaged in the manufacturing of asphalt machinery as: Asphalt mobile hot mix Plants. We guarantee for the reliability of these drum mixers. The buyer has the option for a Continuous mobile hot mixer. Whatever may be your requirement regarding your purchase of a continuous type asphalt mixing plant, we will stand and exceed your expectations. Our drum mix plant comes with a design which is very simple and it is easy to convert from a stationary drum asphalt plant to a mobile asphalt mix plant. Every hot mix plant that leaves our factory has our experience of years of manufacturing hot mix asphalt plants. We have also successfully installed mobile continuous asphalt mix plant in the capacities of 20-30 tph as well. SERIES MDM - 25 (Capacity 20 to 30 Tons/Hour) COLD AGGREGATES BIN FEEDERS A unique compact design of two or three bin cold aggregate feeders offers enough space to store two or three different types of aggregates while utilizing adequate space. The bins are fitted with individual A.C. motors and gear box to control - regulate the flow of aggregate from each bin. The bins are all-welded and modular in construction, permitting easy addition of bins to meet growing needs. steep bin walls and valley angles allow free flow of aggregates from the feeders minimizing hold up to materials in the corners and bridging with strictly aggregates. CONTINUOUS ELECTRONIC BELT WEIGHING SYSTEM The feedback from the load cell is processed by the Microprossar, which further automatically controls and processes the bitumen proportioning. LIQUID STORAGE Builts in Fuel Tank on the Feeder or Thermodrum unit 10 ton Capacity bitumen storage tank. CONTROLS Fully automatic control cabin with on board electrical power control console, distribution switch board, fully automatic process controls are a standard on all Kesar mobile hot mix Plants Display of all process control parameters Auto / manual operation The control is equipped with function keys and numeric keys and does not require special skills for operation. CONTROL CABIN It is provided for control panel to see view and operate all equipments of plant. control cabin is fabricated with M.S. structure and insulated by wood. BITUMEN STORAGE TANK Storage tanks in our stationary and mobile hot mix asphalt plant are mounted on a sturdy chassis. These storage tanks are cylindrical or U shaped. The tank is insulated with glass wool to avoid heat loss and reduce fuel consumption. Automatic pressure Jet oil burner, bitumen pump with jacketed oil body, bitumen metering system with variable speed motor and hot oil circulation motor is provided. Depending on the requirement of the customer, supplementary bitumen storage tanks can be provided.
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Hydraulic Broomer ( Road
Hydraulic Broomer ( Road Sweeper)
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Hydraulic Broomer ( Road Sweeper ) manufactured by Kesar have a sweeping width of 2.25 meters. These road sweepers are equipped with Hydraulic Motor, Control Valve, nylon bristles for efficient and durable cleaning of road. This road Sweeping machine is preferred by a lot of road contractors for its operation. KESAR Hydraulic Broomers can be conveniently moved by attaching at the rear of any Tractor vehicle. All the parts used are highly durable and suited for tough Indian conditions. Operating and maintenance is easy and does not require skilled labour. Its cleaning width is 2.25 mtrs. HYDRAULIC BROOMER Sweeping width - 2.25 Mtr. High Quality Hydraulic Motor ensures that the brush moves as with the movement of tractor's Hydraulic System by Accelerator. Chain drive mechanism moves brush section effectively. Screw type handle to adjust the operating height of the Hydraulic broomer. Total three such handles for adjustment operating height of brush section. Nylon Bristles ensure proper cleaning Thickness 2.25 mm.
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Asphalt & Wet Mix Paver F
Asphalt & Wet Mix Paver Finisher
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cu |mm |Max |Kmph |TATA |
The Paver Finisher is Sutable to finish the Asphalt & Wet mix - Dry Concrete Road very fast to meet todays requirement to avoid trafic problems as per MORTH Specification. PERFORMANCE Paving Width : 2.5 Meter 4.5 Meter Paving Thickness : 10 mm to 200 mm Paving Speed : 16.0 Kmph (Max) Crown : Max 6% HOPPER Twin hydraulically Operated folding Hoppers 4 cu. Mt. (Approx.) Capacity CONVEYOR Conveying of Mix Material System Twin lane type conveyor chain conveying Mix material to Screw Conveyor (Auger Screw) for paving on the road. HYDRAULIC SYSTEMS The Hopper operations, screed lifting, vibrating / tamping arrangement screed opening-closing are hydraulically controlled. All Hydraulic controlled Valves and Pumps are of World Class Companies like Vickers / Dowty / Rexroth will be provided SPECIAL FEATURES Power Steering Air Brake for effective braking. Special Design of chasis for more strength & stability. All operational controls are provided at one dashboard. Autoparts of TATA / LEYLAND vehicles for easily availability of spares. Apollo Paver Finisher In Mehsana ,paver apollo ,apollo india paver finisher manufacturer in india
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Bitumen Pressure Distribu
Bitumen Pressure Distributor ( Truck Mounted )
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Kesar Truck Mounted self propelled Bitumen Pressure Distributor are built with original technology from Germany. These Distributors are designed suitable heating system and variable Spray Bar to operate on constant pressure system. Complete with Engine, Air Compressor, High Pressure Positive Displacement Bitumen Pump, Specially Designed Spray Nozzles, Electronically & Manually measuring systems of Bitumen temperature & Truck Speed, Tank Burner, Hand Torch Burner, Proxy Sensor, High Quality Valves etc Standard accessories. The equipment is capable of applying a unvarying, unbroken and prescribed quantity of hot bitumen or cold emulsion on a specified area, Machine is safe and easy to Operate. The unit can be supplied as a module to suit mounting on customer's truck chassis or can be supplied completely along with standard truck chassis. Advantages : Fully - insulated tank with high effciency heating system ) Air cooled diesel engine and positive displacement gear pump Designed to suit standard truck chassis Safe and easy in operation Hand spray system Unique pressure cleaning system Totally factory tested, arrives ready to launch. SERIES SKE 4000 ( Capacity 4000 Litres ) SKE 6000 ( Capacity 6000 Litres ) SKE 8000 ( Capacity 8000 Litres ) SKE 10000 ( Capacity 10000 Litres )
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